Product Description
The CK45 Hard Chrome Piston Rod is a core transmission component made from high-quality CK45 carbon structural steel through precision machining and hard chrome plating. It combines the high strength and toughness of the base material with the wear-resistant and corrosion-resistant properties of the chrome plating, making it a cost-effective choice for hydraulic, pneumatic, and general machinery applications.
Specifications
1. The diameter and length of the CK45 hard chrome piston rod can be customized to specific requirements.
2. The chrome plating thickness is typically 0.02mm to 0.1mm, depending on the application, but can also be customized to meet actual operational needs.
3. The straightness and tolerances of the piston rod are strictly controlled according to standards to ensure seamless integration with hydraulic and pneumatic systems.
Manufacturing Process
1. Material Selection: High-quality CK45 steel is selected to ensure its strength and hardness.
2. Rod Forming: CK45 steel is formed into the required dimensions (diameter and length) based on application requirements.
3. Heat Treatment: The steel undergoes heat treatment to enhance its strength and hardness.
4. Hard Chrome Plating: A layer of chrome is plated on the rod's surface to improve wear resistance, smoothness, and corrosion resistance.
5. Polishing and Finishing: After chrome plating, the rod's surface is polished to achieve the required smoothness and finish.
6. Quality Control: The finished piston rod undergoes quality inspection to ensure it meets the necessary specifications for hardness, surface finish, and dimensional accuracy.
Features
1. High Strength: It has high strength and can withstand large impact loads.
2. Wear Resistance: Its surface has high hardness, which resists wear and extends service life.
3. High Precision: The surface is smooth and precision is high, meeting the requirements of high-precision applications.
4. Corrosion Resistance: The chrome-plated surface provides excellent rust and corrosion resistance.
5. Ease of Processing: It has good weldability and machinability, allowing it to adapt to different processing techniques and production requirements.
Maintenance and Lifespan
1. Inspection: Check the chrome plating for peeling or pitting every 500 hours of operation.
2. Re-plating: Re-plating is required when the chrome plating wears down to more than 30% of its original thickness.
3. Storage: Apply anti-corrosion oil and store vertically to prevent deformation.
4. Lifespan: 5–10 years for industrial use (depending on the environment and load).
Application Areas
1. Hydraulic Cylinders: Used in construction machinery (excavators, loaders), presses, and industrial automation.
2. Pneumatic Cylinders: Used in packaging, material handling, and assembly lines.
3. Injection Molding Machines: Ejection devices and mold clamping devices.
4. Agricultural Machinery: Tractors, harvesters, and lifting equipment.
5. General Machinery Manufacturing: Used as guide rods, shafts, and linear motion components.
Application
CK45 Hard Chromed Piston Rod is widely used in construction machinery, agricultural machinery, medical equipment, automobile manufacturing, metallurgical equipment, petrochemical equipment and other fields. It is mainly used in the working mechanism of heavy-duty machinery, such as hydraulic cylinders, hydraulic supports, hydraulic transmissions, etc. It has the advantages of high material strength, high hardness, wear resistance, good thermal conductivity, excellent fatigue resistance, and smooth surface, and has been widely used in developed countries such as Europe and the United States.
Hot Tags: ck45 hard chromed piston rod, China ck45 hard chromed piston rod manufacturers, suppliers, factory, chrome plated rods from metal, chrome plated rods in decoration, chrome plated rods for outdoor use, construction chrome plated rods, chrome plated rods for rotational applications, rustproof chrome plated rods
